Sunday, September 18, 2011

Week 4

This week I learned about the removal of trumpet bell stem dents and constructing tuning slides. When removing stem dents I used a tapered universal trumpet mandrel and drew out the dents. It is important to put lubrication on the mandrel so that the drawing can be done without scratching the brass. When setting the trumpet on the mandrel it is important to measure how deep the mandrel needs to be to reach the dent. My hands need to be placed on opposite ends of the trumpet so that I am in total control to draw out the dent. During the week I also built a first tuning slide from a crook, two ferrules, and two inner tubes. This was also another soft soldering exercise that was awesome! All of the parts needed to be clean in order to solder them together. In order to solder these small pieces together I used an expander to hold the parts and then used a trumpet as a fixture when soldering so that my tubes would be parallel and even.

The pieces of a first valve slide. The crook, two ferrules and
two inner slide tubes

The ferrule with a counter bore to receive the crook

The crook

One ferrule and inner slide tube soldered together

Using the expander to hold the inner slide tube while soldering
on the ferrule

The soldered ferrule to inner slide tube
Both ferrules and inner slide tube soldered and tinning
sanded in preparation for soldering the crook
Using the trumpet as a fixture

Setting up the tubes in the first valve slide

Using a straight edge to line up the parts
The top joint has been soldered
Excess solder because the part was too hot
Soldered first valve slide
Placing the valve slide on an expander for hand buffing
Finished hand buffing
Final buff using yellow rouge
Looks just like it would from a factory
Tubes are parallel 

1 comment:

  1. Hi there
    Nice job. I'm a guy who started to do some simple repairs with trumpets. Please, tell me what do You do with solder if there is too much of it, how to remove it?
    regards
    Michel

    ReplyDelete